{"id":442,"date":"2019-04-16T16:29:05","date_gmt":"2019-04-17T00:29:05","guid":{"rendered":"https:\/\/research.engineering.ucdavis.edu\/master\/?page_id=442"},"modified":"2026-04-06T19:34:46","modified_gmt":"2026-04-07T03:34:46","slug":"additive-manufacturing-applications-and-sustainability","status":"publish","type":"page","link":"https:\/\/research.engineering.ucdavis.edu\/master\/research\/additive-manufacturing-applications-and-sustainability\/","title":{"rendered":"Additive Manufacturing &#8211; Surface Finishing and Sustainability"},"content":{"rendered":"<h1>Additive Manufacturing &#8211; Applications and Sustainability<\/h1>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-461 size-medium\" src=\"https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-implants-300x267.jpg\" alt=\"Photo of two bone plates\" width=\"300\" height=\"267\" srcset=\"https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-implants-300x267.jpg 300w, https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-implants-768x683.jpg 768w, https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-implants-1024x911.jpg 1024w, https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-implants-169x150.jpg 169w, https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-implants-150x133.jpg 150w, https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-implants.jpg 1222w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/p>\n<p>We are investigating surface finishing of additively manufactured implants for veterinary medicine. Abrasive finishing reduces the surface roughness effectively, but studies in the literature are not comprehensively described&nbsp; [Fashanu20]. Grindability of extruded and 3D printed PEEK samples was studied to improve post-processing repeatability and automation [Linke24a]. This is collaborative research with <strong><a href=\"https:\/\/www2.vetmed.ucdavis.edu\/faculty2\/results.cfm?fid=24308\"><span style=\"text-decoration: underline\">Prof. Denis Marcellin-Little<\/span>,&nbsp;<\/a><\/strong><strong>Surgical &amp; Radiological Sciences, School of Veterinary Medicine, UC Davis.<\/strong><\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-462 size-medium\" src=\"https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-organ-models-300x294.jpg\" alt=\"Photo of 3D printed stomach model, a pancreas, and an artery\" width=\"300\" height=\"294\" srcset=\"https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-organ-models-300x294.jpg 300w, https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-organ-models-768x752.jpg 768w, https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-organ-models-1024x1002.jpg 1024w, https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-organ-models-153x150.jpg 153w, https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-organ-models-150x147.jpg 150w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/>Polymer 3D printing can generate physical 3D models of organs to help with training and research studies [Roeth19],[Roeth21]. Its sustainability can be improved by considering printing energy, part dimensions, surface roughness, material recyclability, and waste [Linke23]. This research is performed with <strong>Dr. med. Dipl.-Phys. Anjali A. Roeth, ESCAM \u2013 European Surgical Center Aachen Maastricht, The Netherlands, University Hospital RWTH Aachen, Germany<\/strong>.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-696 size-medium\" src=\"https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2024\/09\/Solar-powered-3D-printing-300x175.jpg\" alt=\"Diagram of solar panel, battery, inverter, and 3D-printer\" width=\"300\" height=\"175\" srcset=\"https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2024\/09\/Solar-powered-3D-printing-300x175.jpg 300w, https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2024\/09\/Solar-powered-3D-printing-150x88.jpg 150w, https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2024\/09\/Solar-powered-3D-printing-250x146.jpg 250w, https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2024\/09\/Solar-powered-3D-printing.jpg 342w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/>A study with <strong>Prof.&nbsp;Erick Ram\u00edrez-Cedillo (Tecnol\u00f3gico de Monterrey, Mexico)<\/strong> and <strong>Prof. Mohsen Habibi (UC Davis)<\/strong> studies the design of mobile, energy-efficient, and sustainable 3D printing systems that can be used in emergencies and in rural communities to print essential medical and mechanical parts [Linke24b].<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-465\" src=\"https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-samples-1024x266.jpg\" alt=\"5 samples that are additively manufactured\" width=\"612\" height=\"159\" srcset=\"https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-samples-1024x266.jpg 1024w, https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-samples-300x78.jpg 300w, https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-samples-768x200.jpg 768w, https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-samples-250x65.jpg 250w, https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-samples-150x39.jpg 150w, https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-samples.jpg 1587w\" sizes=\"auto, (max-width: 612px) 100vw, 612px\" \/>Further studies at the Master Lab have looked into environmental impacts and perceived quality of polymer 3D printing [Li17] and energy use during fused deposition modeling [Wang21]. <strong>RPTU Kaiserslautern<\/strong> led a Unit Process Life Cycle Inventory on high speed laser directed energy deposition [Ehmsen23]. A recent study explored the relationship between base angle, energy consumption,<br \/>\nand surface roughness in material extrusion&nbsp;[Chandar25].<\/p>\n<h2><strong>References:<\/strong><\/h2>\n<p>[Chandar25] Prawin Sankar Balasubramaniam Ramesh Chandar, Barbara S Linke, A Deeper Look into FDM Printing: An Energy and Surface Topography Study, ASME MSEC, 2025, MSEC-155909, V002T10A011; 7 pages, <a href=\"https:\/\/doi.org\/10.1115\/MSEC2025-155909\">https:\/\/doi.org\/10.1115\/MSEC2025-155909<\/a><\/p>\n<p>[Ehmsen23] Ehmsen, S., Yi, L., Glatt, M., Linke, B., Aurich, J., Reusable unit process life cycle inventory for manufacturing: high speed laser directed energy deposition. Prod. Eng. Res. Devel. (2023). <a href=\"https:\/\/doi.org\/10.1007\/s11740-023-01197-4\">https:\/\/doi.org\/10.1007\/s11740-023-01197-4<\/a><\/p>\n<p>[Fashanu20] Felicia F. Fashanu, Denis J. Marcellin-Little, Barbara S. Linke, Review of Surface Finishing of Additively Manufactured Metal Implants, MSEC2020-8419, Proceedings of the ASME 2020 15th International Manufacturing Science and Engineering Conference, MSEC2020 June 22-26, 2020, Cincinnati, OH, USA<\/p>\n<p>[Li17] Li, Y.; Linke, B.; Voet, H.; Falk, B.; Schmitt, R.; Lam, M.: Cost, sustainability and surface roughness quality \u2013 A comprehensive analysis of products made with personal 3D printers, CIRP Journal of Manufacturing Science and Technology, Volume 16, January 2017, Pages 1\u201311, <a href=\"http:\/\/dx.doi.org\/10.1016\/j.cirpj.2016.10.001\">http:\/\/dx.doi.org\/10.1016\/j.cirpj.2016.10.001<\/a><\/p>\n<p>[Linke23] B Linke, F Fashanu, K Bashayan, RThavi, AA Roeth: Sustainable 3D Printing of Organ Replica for Endoscopy Training and Medical Research, Proc. ASME. MSEC2023, Volume 1: Additive Manufacturing; Advanced Materials Manufacturing; Biomanufacturing; Life Cycle Engineering, V001T04A002, June 12\u201316, 2023, <a href=\"https:\/\/doi.org\/10.1115\/MSEC2023-101752\">https:\/\/doi.org\/10.1115\/MSEC2023-101752<\/a><\/p>\n<p>[Linke24a] BS Linke, A Georgens, C Romero, TC Garcia and DJ Marcellin-Little, Grindability of extruded and 3D printed PEEK samples, Published Online: September 4, 2024, pp 236-260, https:\/\/doi.org\/10.1504\/IJAT.2024.140961<\/p>\n<p>[Linke24b] B Linke, K Bashayan, E Ram\u00edrez-Cedillo, A Armendariz-Rodriguez, M Habibi, A Vargas Mart\u00ednez, R A Ramirez-Mendoza, Empowering mobile, energy-efficient and sustainable 3d printing systems for emergencies and rural communities, to be published at IMECE 2024<\/p>\n<p>[Roeth19] <span class=\"hotkey-layer \"><span class=\"hotkey-layer preview-overlay is-preview-sidebar-visible\">Anjali A. Roeth, Ian Garretson, Maja Beltz, Maximilian Schulze-Hagen, Sebastian Quaisser, Dirk Reith, Ulf P. Neumann, Barbara S. Linke, Entwicklung eines 3D-gedruckten Modells lokal fortgeschrittener Pankreaskarzinome f\u00fcr pr\u00e4klinische Studien, Viszeralmedizin NRW 2019, June 6 \u20137, 2019, Essen, Germany<\/span><\/span><\/p>\n<p>[Roeth21] Roeth AA, Garretson I, Beltz M, et al. 3D-Printed Replica and Porcine Explants for Pre-Clinical Optimization of Endoscopic Tumor Treatment by Magnetic Targeting. <i>Cancers (Basel)<\/i>. 2021;13(21):5496. Published 2021 Nov 1. doi:10.3390\/cancers13215496<\/p>\n<p>[Wang21] Xiange Wang, Philip Kent Velbis, Barbara Linke, Framework for User-Friendly Modeling of Energy Use in Fused Deposition Modeling, ASME MSEC 2021, MSEC2021-2015<\/p>\n","protected":false},"excerpt":{"rendered":"<h1>Additive Manufacturing &#8211; Applications and Sustainability<\/h1>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-461 size-medium\" src=\"https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-implants-300x267.jpg\" alt=\"Photo of two bone plates\" width=\"300\" height=\"267\" srcset=\"https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-implants-300x267.jpg 300w, https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-implants-768x683.jpg 768w, https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-implants-1024x911.jpg 1024w, https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-implants-169x150.jpg 169w, https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-implants-150x133.jpg 150w, https:\/\/research.engineering.ucdavis.edu\/master\/wp-content\/uploads\/sites\/89\/2019\/04\/3D-printed-implants.jpg 1222w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/p>\n<p>We are investigating surface finishing of additively manufactured implants for veterinary medicine.  \u2026 <a href=\"https:\/\/research.engineering.ucdavis.edu\/master\/research\/additive-manufacturing-applications-and-sustainability\/\"> Continue reading <span class=\"meta-nav\">&rarr; <\/span><\/a><\/p>\n","protected":false},"author":134,"featured_media":0,"parent":12,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"ngg_post_thumbnail":0,"footnotes":""},"class_list":["post-442","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/research.engineering.ucdavis.edu\/master\/wp-json\/wp\/v2\/pages\/442","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/research.engineering.ucdavis.edu\/master\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/research.engineering.ucdavis.edu\/master\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/research.engineering.ucdavis.edu\/master\/wp-json\/wp\/v2\/users\/134"}],"replies":[{"embeddable":true,"href":"https:\/\/research.engineering.ucdavis.edu\/master\/wp-json\/wp\/v2\/comments?post=442"}],"version-history":[{"count":24,"href":"https:\/\/research.engineering.ucdavis.edu\/master\/wp-json\/wp\/v2\/pages\/442\/revisions"}],"predecessor-version":[{"id":764,"href":"https:\/\/research.engineering.ucdavis.edu\/master\/wp-json\/wp\/v2\/pages\/442\/revisions\/764"}],"up":[{"embeddable":true,"href":"https:\/\/research.engineering.ucdavis.edu\/master\/wp-json\/wp\/v2\/pages\/12"}],"wp:attachment":[{"href":"https:\/\/research.engineering.ucdavis.edu\/master\/wp-json\/wp\/v2\/media?parent=442"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}